Direct-lift PP8S Bedienungsanleitung

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PP8S
Four Post Lift
8,000 lbs. Capacity
(4,000 lbs. per axle)
Minimum wheelbase 100" at rated capacity
© October 2010 by Vehicle Service Group. All rights reserved. CO7513 IN50011
Rev. G 10/12/2010
INSTALLATION / OWNERS MANUAL
Read this manual thoroughly before installing, operating, or maintaining this lift. When done with installation be
sure to return documents to package and give all materials to lift owner/operator. When installation is complete
be sure to run lift up and down a few cycles with and without “typical” vehicle loaded on lift.
IMPORTANT
Reference ANSI/ALI ALIS,
Safety Requirements for
Installation and Service of Automotive Lifts
before installing lift.
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1 2 3 4 5 6 ... 35 36

Inhaltsverzeichnis

Seite 1 - INSTALLATION / OWNERS MANUAL

PP8SFour Post Lift8,000 lbs. Capacity(4,000 lbs. per axle)Minimum wheelbase 100" at rated capacity © October 2010 by Vehicle Service Group. All

Seite 2 - IMPORTANT INFORMATION

10 ANCHORING TIP INSTRUCTIONS CAUTION! Anchors must be at least 6” from the edge of the slab or any seam. 1. Use a concrete hammer drill

Seite 3

11 CAUTION NOTE !!LUBRICATE ALL CABLE SHEAVES, BEARINGS, AND SHAFTS WITH GREASE PRIOR TO OPERATING THE LIFT. LUBRICATE ALL ON AN ANNUAL BASIS.Motors

Seite 4 - INSTALLATION INSTRUCTIONS

12ResponsibilityThe responsibility for assuring that this procedure is followed is binding upon all employees and service person-nel from outside serv

Seite 5

13IMPORTANT SAFETY INSTRUCTIONSWhen using your garage equipment, basic safety precautions should always be followed, including the follow-ing:1. Rea

Seite 6

14OPERATION INSTRUCTIONSNOTE: ALWAYS CHOCK WHEELS AND SET PARKING BRAKE BEFORE LIFTING VEHICLE!Only authorized personnel are to operate lift. Read Op

Seite 7

15NOTE: It is normal for an empty lift to lower slowly - it may be necessary to add weight.Read and heed all WARNING, CAUTION and SAFETY INSTRUCTION l

Seite 8

16PREVENTIVE MAINTENANCE SCHEDULEThe periodic Preventive Maintenance Schedule given is the suggested minimum requirements and minimum intervals; accum

Seite 9 - SPECIAL NOTE

17 • Check hydraulic oil level. • Check and tighten bolts, nuts, and screws. • Check all cable sheaves/assembly for free movement or excessive w

Seite 10 - ANCHORING TIP INSTRUCTIONS

18TROUBLESHOOTINGThe common problems that may be encountered and their probable causes are covered in the following paragraphs:• Motor Does Not Opera

Seite 11 - CAUTION NOTE !!

19• Motor Hums and Will Not RunIf the motor hums but fails to run, take the following actions: 1. Lift overloaded. Remove excessive weight from lif

Seite 12

2TABLE OF CONTENTS • IMPORTANT INFORMATION pg 2 • OWNER / EMPLOYER RESPONSIBILITY pg 3 • LOCKOUT / TAGOUT

Seite 13 - SAFETY PROCEDURES

20Cable Inspection GuideMaximum Allowable Cable NeckingNom. Cable Diameters Max. Reduction in DiameterUp to 5/16” 1/64”3/8” to 1/2” 1/32”9/16” to 3/4”

Seite 14 - OPERATION INSTRUCTIONS

213. Cables: Check wire rope cables for wear or damage. Any cable with broken wires, severe corrosion, ex cessive stretch, deformed strands,

Seite 15

22 A light surface corrosion on exposed outer wires is normal. Penetrating Oil should be applied during monthly periodic inspection. c

Seite 16 - WARNING!

23 2.2 Fully raise lift. Inspect sheaves (pulleys) in runway ends with lift in raised position. a. Visually inspect alignment of sheaves, see fig

Seite 17 - Yearly Maintenance

24 1 Check and tighten the hydraulic cylinder rod nuts holding the cable pull bar.4. TRACKS for Rolling Jack and Oil Drain Pan Inspect rolling

Seite 18 - • Motor Does Not Operate

25 h. If entire 2” clearance cannot be attained by adjusting the locking latch bar, adjust the cable. Turn cable adjusting nut to raise the

Seite 19 - • Oil Leaks

26FOUR POST 8K ILLUSTRATED PARTS LISTGENERAL ILLUSTRATED PARTS LIST – FIGURE #1 A (1:10)95969798991211671718 19 2024203309042563652222222 22151523 24

Seite 20 - Cable Inspection Guide

27 CROSSBEAM ASSEMBLY – FIGURE # 2 66 68 316238 626987896159676331 70661971182053723147 5760205654 19 20 556238 625861605987 89631 6467 65100101

Seite 21

28CABLE COMPONENTS & ROUTING – FIGURE # 3 3893947383850454990484746415138

Seite 22

29RUNWAY AND SHEAVE COMPONENTS - FIGURE # 4 192038332055737538763875775519939373

Seite 23

3 LIFT SPECIFICATIONS & FLOOR PLAN 72 1/ 2"4 1/ 2"38" 18 1/ 2"103 1/ 2"100 3/ 4"94"83"18 1/ 2"158&quo

Seite 24

30SAFETY LATCH & LINKAGE COMPONENTS – FIGURE # 5 837981807878A8230B83798764789180868587B858485868884837085A8478

Seite 25

31 HYDRAULIC & CYLINDER COMPONENTS - FIGURE # 6 1291117373316710

Seite 26 - A (1:10)

32PP8S PARTS LISTItems Drawing # Description QTY1 PP8S-1000 Column Weldment A 12 PP8S-1100 Column Weldment B 33 DP8-1200 Column Top Caps 24 DP8-1200DC

Seite 27

3339 B33-3/4”-16 Nylon Lock Nut 3/4”-16 441 B33-24x2 Nylon Lock Nut M24x2 145 H4D-5003 Cable Lock Plate A 146 H4D-5004 Cable Lock Plate B 147 DP8-2004

Seite 28

3485 B30-6 Nut M6 886 B10-6x30 Hex Head Bolt M6x30 487 B41-6 Flat Washer Ø6 1288 B84-35 Plastic Knob For Handle Ø35xM10 189 B23-6x10 Discal Head Screw

Seite 29

35Notes:

Seite 30

36You may contact us by one of the following:By Standard Mail Direct Lift996 Industrial DriveMADISON IN, 47250UNITED STATESEmail: [email protected]

Seite 31

4TOOLS REQUIRED • Set of metric wrenches and/or sockets • Adjustable wrench • Locking pliers • 25’ Tape measure

Seite 32

57. If you have a means for securely lifting cross rails high enough to lower them into the top of the columns, then remove the top plates from the

Seite 33

617. Find the four 5/16” bolts, nuts and lock washers and attach the power unit to the mounting bracket on the column.18. Remove dust cover from t

Seite 34

725. Attach short rod on the Tside lock and to the bottom of the T and hand tighten. Slide long rod through the eye bolt and attach one end to the

Seite 35

8OPTIONAL CASTER KIT 1. Install caster wheels to caster frames as shown.NOTE: Hitch Pin and Hairpin Clip will be used to attach casters to lift in f

Seite 36

9FOUNDATION REQUIREMENTSConcrete shall have compression strength of at least 3,000 PSI and a minimum thickness of 4”. CAUTION! DO NOT use on asphalt

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